20 MHz high resolution ultrasound image of coin surface
 

 

Consultancy

Wavelength NDT's consultancy capability lies with Richard Freemantle who has 19 years experience in non destructive testing and ultrasonic science and technology.

Wavelength NDT can conduct small feasibility and demonstrator projects in any aspect of NDT technology through to large scale R&D projects involving technique development, validation and procedure writing. As an independent contractor, with no ties to a particular product range, we are able to advise on equipment and techniques purely on their merit and suitability to the application. We firmly believe in a strong customer relationship and, if required, R&D projects can be carried out at the client's premises with Wavelength NDT working with your engineers and NDT technicians.

Wavelength NDT have worked on many types of project including:

  • Providing second opinions on inspection work and advising clients on how to evaluate the inspection results. This includes helping the client to develop an appropriate acceptance criteria for defects based on stress and design analysis of the structure.
  • Demonstrating the capability of NDT methods and developing inspection techniques for the assembly of carbon fibre primary aerospace structures. This includes developing inspection techniques suitable for handheld thickness gauges through to advanced phased array inspection of complex geometries.
  • Developing, validating and preparing an advanced inspection technique for the inspection of fibre waviness in carbon and glass fibre pre-preg laminates. This includes modelling work to predict the sizing capability of the method and optimise the inspection parameters.
  • Developing phased array inspection methods for complex shaped composite parts. This includes developing suitable coupling methods which could be easily deployed for production inspection.
  • Evaluating the deployment of Full Matrix Capture phased array techniques for the inspection of engineering structures. This includes advising the client on how to prepare suitable calibration and reference specimens in order to validate the technique they had developed.

 

NDT skills

  • Familiar with a host of inspection techniques for many types of materials and structures. Please see our inspection page for more details.
  • Standard ultrasonic methods including thickness mapping, delaminations and ultrasonic angle beam weld inspection. Qualified level II UT thickness and lamination checks, plate and pipe weld in accordance with EN 4179, NAS 410 and SNT-TC-1A.
  • Aerospace inspection methods. Qualified level II UT and Bond Testing in accordance with EN 4179 and NAS 410
  • Phased array inspection methods (can operate GE, Harfang, Olympus and NDT Solutions equipments). Qualified level II phased array corrosion mapping in accordance with EN 4179, NAS 410 and SNT-TC-1A.
  • System integration: familiar with many types of C-scan systems and application software including full waveform data processing. Can operate advanced user interfaces such as Andscan, Tomoview and Winspect/InspectionWare.
  • Characterisation techniques: beam measurements (including hydrophones); modelling methods; attenuation/Fourier based measurements. Instrumentation calibration measurements.
  • Technique writing and approval.

 

Technical skills

  • Electronic engineering, IO, encoder, motor control circuit interfacing.
  • Instrumentation design (high level systems) and product specification/testing.
  • Data processing, wave propagation modelling and waveform analysis.
  • Digital signal processing techniques including digital filtering and Fourier analysis.
  • Low level C programming.

 

Inspection procedure block diagram for stress and design engineers

 

Curved phased array for radius parts

Curved phased array for radius parts

Hydrophone measurement of a phased array beam

Beam response from a spherically focussed phased array

Simulated reflection coefficient for an aluminium plate immersed in water at 6 MHz as a function of angle of incidence

Frequency domain reflection coefficient for a single layer

Time domain digital filter reflection coefficient for a single layer

 

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